Offering indispensable insight from experts in the field, Fundamentals of Natural Gas Processing, Second Edition provides an introduction to the gas industry and the processes required to convert wellhead gas into valuable natural gas and hydrocarbon liquids products. The authors compile information from the literature, meeting proceedings, and their own work experiences to give an accurate picture of where gas processing technology stands today as well as to highlight relatively new technologies that could become important in the future. The second edition of this bestselling text reflects important advances in gas processing technologies, including those related to liquefied natural gas (LNG).
New to the Second Edition
To help nonengineers understand the technical issues, the first part of the text presents an overview of the basic concepts. The topics covered in this part are applicable throughout the gas, oil, and chemical industries. The second part addresses each step of natural gas processing, with a focus on gas plant processes. The chapters in this section follow the gas stream, from gas bought at the wellhead to gas entering the marketplace. Wherever possible, the authors examine the advantages, limitations, and ranges of applicability of the processes so that their selection and integration into the overall gas plant can be fully understood.
For readers without a background in chemical engineering or who are just entering the field, this book offers a thorough introduction to the natural gas industry. It also helps those in the gas industry better understand how their products and services fit into the overall process.
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Arthur J. Kidnay, PhD, PE, is a professor emeritus in the chemical engineering department at the Colorado School of Mines. He has taught and conducted extensive research in the fields of vapor–liquid equilibria, physical adsorption, and heat transfer. A fellow of the American Institute of Chemical Engineers, Dr. Kidnay has served on the Colorado Board of Registration for Professional Engineers, has been a NATO senior science fellow at Oxford University, and has been a recipient of the Russell B. Scott Memorial Award at the Cryogenic Engineering Conference.
William R. Parrish, PhD, PE, is a retired senior research associate with ConocoPhillips, where he obtained physical properties data needed for new processes and for resolving operation problems. He provided company-wide technical expertise on matters involving physical properties and gas hydrates and participated on six gas plant optimization teams. A fellow of the American Institute of Chemical Engineers, Dr. Parrish remains actively involved in the development of examinations for professional engineers.
Daniel G. McCartney, PE, provides technical expertise for gas processing, LNG, and sulfur projects at a global engineering, construction, and consulting company. Previously, he worked for over 25 years at Warren Petroleum and Chevron. Mr. McCartney is chair of the Technical Data Development subgroup in the Gas Processors Association and a senior advisory board member for the Laurance Reid Gas Conditioning Conference.
Processing Principles
Introduction
Units and Conversions
Basic Chemistry Concepts
Specification Test Methods
Thermodynamics
Pumps
Introduction
Pump Fundamentals
Centrifugal Pumps
Reciprocating Pumps
Rotary Pumps
Pump Comparisons
Heat Transfer
Introduction
Modes of Heat Transfer
Cooling and Heating Sources
Heat Exchanger Types
Reboilers
Separation Processes
Introduction
Distillation
Absorption
Column Internals
Adsorption
Membranes
Phase Separation Equipment
Gas–Liquid Separators
Filter Separators and Coalescing Filters
Cyclone Separators
Liquid–Liquid Separators
Residence Time for Various Separator Applications
Filters
Overview of the Natural Gas Industry
Introduction
Sources of Natural Gas
Composition of Natural Gas
Classification
Principal Products and Markets
Product Specifications
Combustion Characteristics
Overview of Gas Plant Processing
Roles of Gas Plants
Plant Processes
Important Support Components
Contractual Agreements and Economics
Operational Measures
Field Operations and Inlet Receiving
Introduction
Field Operations
Gas Hydrates
Inlet Receiving
Safety and Environmental Considerations
Compression
Introduction
Fundamentals
Drivers
Compressor Types
Capacity and Power Calculations
Comparison of Reciprocating and Centrifugal Compressors
Safety and Environmental Considerations
Gas Treating
Introduction
Solvent Absorption Processes
Physical Absorption
Adsorption
Cryogenic Fractionation
Membranes
Nonregenerable Hydrogen Sulfide Scavengers
Biological Processes
Safety and Environmental Considerations
Gas Dehydration
Introduction
Water Content of Hydrocarbons
Gas Dehydration Processes
Safety and Environmental Considerations
Hydrocarbon Recovery
Introduction
Process Components
Liquids Removal Processes
Safety and Environmental Considerations
Nitrogen Rejection
Introduction
Nitrogen Rejection for Gas Upgrading
Nitrogen Rejection for Enhanced Oil Recovery Using Cryogenic Distillation
Safety and Environmental Considerations
Trace Component Recovery or Removal
Introduction
Helium
Mercury
Benzene, Toluene, Ethylbenzene, and Xylenes
Liquids Processing
Introduction
Condensate Processing
NGL Processing
Safety and Environmental Considerations
Acid Gas Processing and Disposal
Introduction
Properties of Sulfur
Sulfur Recovery Processes
Sulfur Storage
Acid Gas Disposal
Safety and Environmental Considerations
Transportation and Storage
Introduction
Gas
Liquids
Liquefied Natural Gas
Introduction
Gas Treating before Liquefaction
Liquefaction Cycles
Storage of LNG
Transportation
Regasification and Cold Utilization of LNG
Economics
Safety and Environmental Considerations
Capital Costs of Gas Processing Facilities
Introduction
Basic Premises for All Plant Component Cost Data
Amine Treating
Glycol Dehydration
NGL Recovery with Straight Refrigeration (Low Ethane Recovery)
NGL Recovery with Cryogenic Processing (High Ethane Recovery) and Nitrogen Rejection
Sulfur Recovery and Tail Gas Cleanup
NGL Extraction Plant Costs for Larger Facilities
Corrections to Cost Data
Natural Gas Processing Plants
Introduction
Plant with Sweet Gas Feed and 98% Ethane Recovery
Plant with Sour Gas Feed, NGL, and Sulfur Recovery
Plant with Sour Gas Feed, NGL Recovery, and Nitrogen Rejection
Appendix A: Glossary of Gas Process Terminology
Appendix B: Physical Constants and Physical Properties
Author Index
Subject Index
Discussion Questions, Exercises, References, and Web Sites appear at the end of most chapters.
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