Contenuti:
Preface
Introductory survey
o General survey: The beginning, The present day, New challenges o Material survey-fibres: Early seat covers, Modern seat covers, Modern seat covers-the fabric producers' view, Seat cover laminates, Textiles in other areas of the car o Material survey-plastics o Material survey-natural and synthetic rubbers o Requirements from suppliers
Interior design
o Interior design: The background, The challenge for the textile supplier, Design support-hardware and software requirements, Design education, Design development, Interior styling issues and cultural preferences, The creative issue, The choice-what technologies are available and what can they offer? Realizing the ideas, Summary
Fabric structures and production methods
o Introduction, fibres and yarn types: Fibres, Partially oriented yarn, Heat history, Yarn types, Staple spinning, Continuous filament yarns, Specialty yarns, Yarn thickness or "count" o Fabric structures-wovens: Woven structures, Weaving-flat fabrics, The weaving machine (or loom), Weaving-pile fabrics, Woven cloth characteristics o Fabric structures-warp knitted: stitch formation and patterning, Raschel structures, Machine gauges, speeds and fabric development, Finishing, Fabric characteristics o Fabric structures-weft knitted: Machine gauge and diameter, Design, yarn and fabric development, Finishing, Production rates, Fabric characteristics o Fabric structures- flatbed knitting o Non-woven and compound fabrics: Introduction, Web formation, Bonding, Extrusion or spun methods, Stitchbonded fabrics, Felts, Tufting and needlepunching, Finishing, Nonwovens in the car
Yarn and fabric processing
o Introduction o Dyeing and finishing: General principles of dyeing, Laboratory recipe preparation, Yarn package dyeing, Fabric (piece) dyeing, Polyester dyeing, Oligomer reduction-alkali dyeing of polyester, Nylon dyeing, Acrylic dyeing, Wool dyeing, Fabric scouring, Final stentering of fabric, Fabric finishing o Printing: Flatbed screen, Rotary screen printing, Heat transfer printing, Ink-jet printing o Coating and lamination: Introduction to lamination, Types of adhesives, Materials to be joined, Flame lamination, Flatbed laminators-calenders, Powder scattering, Powder printing- dry and paste, Melt print-roller and screen, Slot die extruder, Spray application, Discussion of the various methods, Welding
Quality assurance and testing
o Quality assurance: Product testing, Test standards, The diversity of test methods, Processability quality checks, Customer satisfaction quality checks o Test method details: General checks and appearance, Colour shade approval, Colour fastness and crocking, Lightfastness and UV degradation resistance, Abra-sion resistance and associated factors, Peel bond tests, Fogging, Antistatic properties, Flammability, Dimensional stability, Stretch and set, Soiling and cleanability, Environmental and ageing, Fabric handle, drape and stiffness, Fabric strength-tear and tensile, Fabric strength-bursting, Fabric strength-seams, Air porosity and permeability, Comfort-breathability, Odour assessment, Recording of results-statistical process control, Fabric examination
Product engineering-interior trim
o Introduction o Seats: Introduction, Methods of seat construction, Materials for seat making, Alternative methods of seat making, Introduction to seat com-fort, Seat thermal comfort, Seat comfort-the complete picture o Headliners: Headliner structure o Door casings o Parcel shelves o Other interior trim: Dash-board, Sunvisors, Boot or trunk linings, Further new materials, Ancillary textile items o Complete modular interiors
Other textile applications
o Introduction o Seat belts o Airbags and related products o Carpets: Noise control o Cabin air filters o Battery separators o Bonnet (hood) liners o Wheel-arch liners o Hood material for convertibles o Tyres o Hoses and belts-general considerations: Hoses, Belts
Automotive textiles and the environment
o Introduction o The greenhouse effect and global warming o Environmental legislation: Introduction, UK laws, European legislation o The effects of pollutants: Air pollution (exhaust fumes), Particulate matter, Land and water o Manufacturing concerns: Wet processing, Lamination and joining, Health and safety aspects o Sustainable development: Recycling of interior trim, Fabric recycling, Recycling of polyurethane foam, Logistics of automobile recycling, Use of natural fibres, Reduced emissions by reduced weight
Textiles in other forms of transportation
o Introduction o Composite materials: Fibres used in composites, Properties of composites, Advantages of composites, Fabrication of composites o Flame retardancy: Basic mechanisms, Mechanisms of flame retardant chemicals, Development of FR chemicals and recent developments, The burning process, Fire-blocker materials, Fire safety in transportation o Fabric coating: Base fabrics used, Polymers and compounds used, Direct coating, Transfer coating, Calender coating, Calender film lamination, Other coating methods-rotary screen o Textiles in other road vehicles: Commercial and goods vehicles, Tarpaulins, Other textile uses, Buses and coaches, Mobile homes o Railway applications: Seat materials, Other rail uses of textiles o Marine applications: Furnishing fabrics, Marine functional applications, Sails and ropes o Textiles in aircraft: Furnishing fabrics, Fibre reinforced composites, Other textiles used in aircraft
Future development and outlook
o General survey o Manufacturing o Fabric performance o New developments and opportunities o Environ-mental issues o Visions of the future-fabric design aspects o Further visions of the future
Sources of further information
o Conferences: General textiles, Automotive conferences o Journals: Textile journals, Technical textiles, Dyeing and finishing, Plastics and chemicals, Composites, The environment, Automotive Interiors, Automotives general o Technical and professional organizations and institutions: Textile, Some UK universities/ institutions with textile departments, Plastics, rubber and composites, General engineering/joining technology, Testing and standards o Market information on automotive industry o General textile reference o Glossary of terms and abbreviations o Abbreviations used in references at end of chapters Index
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