Machine Learning in Manufacturing: Quality 4.0 and the Zero Defects Vision reviews process monitoring based on machine learning algorithms and the technologies of the fourth industrial revolution and proposes Learning Quality Control (LQC), the evolution of Statistical Quality Control (SQC). This book identifies 10 big data issues in manufacturing and addresses them using an ad-hoc, 5-step problem-solving strategy that increases the likelihood of successfully deploying this Quality 4.0 initiative. With two case studies using structured and unstructured data, this book explains how to successfully deploy AI in manufacturing and how to move quality standards forward by developing virtually defect-free processes. This book enables engineers to identify Quality 4.0 applications and manufacturing companies to successfully implement Quality 4.0 practices.
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Carlos A. Escobar is a recognized expert in industrial artificial intelligence with 15+ years of experience leading machine learning innovations across aerospace, automotive, and logistics. As a Sr. Machine Learning Principal Engineer at Howmet Aerospace, Carlos is pioneering the use of Generative AI, autoencoders, and diffusion models to drive zero-defect manufacturing. His work bridges research and real-world deployment, drawing on prior experience developing AI systems at Amazon for last-mile logistics and leading AI-driven process optimization at General Motors.
Carlos also served as a Research Assistant at Harvard University, contributing to projects at the intersection of AI, education, and innovation. He is the author of the book Machine Learning in Manufacturing: Quality 4.0 and the Zero Defects Vision (Elsevier, 2024), and his second book, Alpha Sigma: Artificial Intelligence Manufacturing, is under development. He has delivered keynotes at Reuters Momentum AI, the American Society for Quality (ASQ), and the Society of Quality Assurance (SQA), and currently serves as an adjunct professor in Trine University's MS in Business Analytics program.
Industrial big data and arti?cial intelligence are propelling a new era of manufacturing: smart manufacturing. Although these driving technologies have the capacity to advance the state-of-the-art in manufacturing, current benchmarks of quality, conformance, productivity, and innovation in industrial manufacturing have set a very high bar for machine learning algorithms. A new concept has recently appeared to address this challenge: Quality 4.0. Machine Learning in Manufacturing: Quality 4.0 and the Zero Defects Vision reviews the process monitoring of this new concept. The book identifies the nine big data issues in manufacturing and address them using an ad hoc 7-step problem solving strategy, increasing the likelihood of successfully deploying this Quality 4.0 initiative. With real case studies from General Motors, the book explains how to successfully deploy AI in manufacturing and moving quality standards forward by developing virtually defect-free processes. This book will enable engineers to identify Quality 4.0 applications and manufacturing companies to successfully implement Quality 4.0 practices.
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