This book is designed to give a short introduction to the field of materials pro cesses for students in the different engineering and physical sciences. It gives an overall treatment of processing and outlines principles and techniques related to the different categories of materials currently employed in technology. It should be used as a first year text and a selection made of the contents to provide a one or two term course. It is not intended to be fully comprehensive but treats major processing topics. In this way, the book has been kept within proportions suitable as an introductory course. The text has been directed to fundamental aspects of processes applied to metals, ceramics, polymers, glassy materials and composites. An effort has been made to cover as broad a range of processes as possible while keeping the treatment differentiated into clearly defined types. For broader treatments, a comprehensive bibliography directs the student to more specialised texts. In presenting this overall view of the field of processes, the text has been brought into line with current teaching in the field of materials. The student of engineering, in this way, may see the challenge and the advances made in applying scientific principles to modem processing techniques. This type of presentation may also be the more exciting one.
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1 Solidification/Liquid State Processes.- 1.1 Preliminary Concepts.- 1.2 Nucleation.- 1.3 Heterogeneous Nucleation/Inoculation and other Aspects of Structural Refinement.- 1.4 Heterogeneous Nucleation/Theoretical Aspects/Coherent and Incoherent Nucleation.- 1.5 Inoculation in Casting Practice/Aluminium Alloys.- 1.6 Inoculation of Cast Iron.- 1.7 The Origin of Cast Structure.- 1.8 Dendritic Growth.- 1.9 Transport Processes ahead of a Solid-Liquid Interface.- 1.10 Microsegregation.- 1.11 Zone Refining.- 1.12 Dendritic Growth Theory. Constitutional Supercooling Theory.- 1.13 Cast Structure.- 1.14 Eutectic Solidification.- 1.15 Schematic Representation of Casting Processes.- 1.16 Shrinkage and Risering.- 1.17 Continuous Casting Processes.- 1.18 Glass Manufacture by the Float Glass (Pilkington) Process.- 1.19 Slip Casting of Ceramics.- 1.20 Rapid Solidification.- 1.21 Surface Melting.- 1.22 Osprey Process.- 1.23 Composite Casting.- 1.24 Near Net Shape Processes.- 2 Joining Processes.- 2.1 Scope of Liquid and Solid State Joining Processes.- 2.2 Welding with Gas Sources.- 2.3 Brazing.- 2.4 Adhesive Joints and Wetting.- 2.5 Diffusion Bonding.- 2.6 Arc and Resistance Welding Processes.- 2.7 Plasma Welding.- 2.8 Heat Transfer in Welding.- 2.9 Electron Beam Processes.- 2.10 Weld Structure.- 2.11 The Heat Affected Zone in Welding.- 3 Surface Processes.- 3.1 Introduction.- 3.2 Laser Technology.- 3.3 Transformation Hardening of Surfaces by Laser.- 3.4 Laser Annealing/Laser Annealing of Silicon.- 3.5 Laser Alloying.- 3.6 Cladding.- 3.7 Coating.- 3.8 Electron Motion.- 3.9 Plasma Sheaths.- 3.10 Magnetrons.- 3.11 Coating of Plate Glass and Plastic Sheet by Planar Magnetrons.- 3.12 Ion Implantation.- 3.13 Spraying of Metals and Oxides by Gas Flame, Arc and Plasma.- 3.14 Chemical Vapour Deposition CVD.- 4 Powder Processes/Hard Metals/Ceramics/Glass Ceramics.- 4.1 Introduction.- 4.2 Powder Production Methods.- 4.3 Powder Consolidation.- 4.4 Sintering.- 4.5 Hard Materials.- 4.6 Ceramic Materials.- 5 Fibre Processes. Composites.- 5.1 Introduction.- 5.2 Types of Fibre.- 5.3 Types of Composite.- 5.4 Fibre Manufacturing Processes.- 5.5 Polymer Matrix Materials.- 5.6 Pultrusion.- 5.7 Cast Metal Composites.- 5.8 Ceramic Matrix Composites.- 5.9 Glass Ceramic Composites.- 6 Shape Forming.- 6.1 Plasticity of Metals/Physical Definitions.- 6.2 Plasticity Theory/Yield Criteria.- 6.3 Work Hardening of Metals.- 6.4 Microplasticity and Grain Size.- 6.5 Rate and Temperature Effects in Metal Forming.- 6.6 Plastic Working of Metals.- 6.7 Polymer Processes.- 7 Process Selection and Control/Computer Applications/Electronics Manufacturing Processes/Modelling of Processes.- 7.1 General.- 7.2 Costing.- 7.3 Technical Cost Modelling.- 7.4 Decision Analysis Techniques and Materials Selection.- 7.5 Materials Availability and Selection/Data Banks.- 7.6 Information Technology and Production Processes.- 7.7 CAD-CAM/The Computer as a Machine.- 7.8 The Computer in Manufacturing Technology/Turing’s Machine.- 7.9 The Von Neumann Machine.- 7.10 Microprocessor.- 7.11 Processes in Electronics.- 7.12 Growing Silicon Crystals.- 7.13 Device Technology.- 7.14 Manufacturing Organisation.- 7.15 Integrated Manufacturing Systems (IMPS).- 7.16 Automation of Materials Processing.- 7.17 General Aspects of Process Modelling.- 7.18 Artificial Intelligence/Expert Systems.
Book by Minkoff Isaac
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